More Temperature Sensors – Electrical

Preceding blogs have described a number of mechanical means for measuring temperature based on the expansion and contraction of liquids and solids.  Another major classification of temperature sensors are based on electrical phenomenon. Thermocouples – A thermocouple sensor utilizes a junction of two dissimilar metals to measure temperature.  The principle is based on the fact that an …

Automation – Automated Hoist

An automated hoist is probably the most commonly used means of moving parts through the steps of an automated immersion cleaning process.  These hoists come in almost unlimited variations but have in common that they can move a basket or rack of parts in two dimensions along the axis of a multi-station cleaning system.  Although the hoist suspension can …

Automation – Walking Beams and Pushers

As in nearly any decision making process, one must consider the options available and the pros and cons of each for industrial parts cleaning automation.  The next few blogs will describe some of the automation options that are available for industrial parts cleaning along with their benefits and potential shortfalls. Walking beams and “pushers” have …

Oil Removal and Management – Oil Coalescer

In the blogs Chemistry – Oil Splitting and Oil Emulsification – Part 1 and Chemistry – Oil Splitting and Oil Emulsification – Part 2, I discussed how oils are removed from parts using chemistry that either splits or emulsifies the oil.  The next step is to collect and get rid of or recycle that removed oil.  This …

Chemistry – Automated Chemical Metering Devices

The chemistries used in industrial cleaning processes are predominantly either dry (granular or powder) or liquid.  Dry chemistries cover a wide range of density and flow characteristics.  In fact, two batches of the “same” dry chemistry may have considerably different properties.  Each liquid product has its own specific gravity and viscosity characteristics but may also vary in other …

Chemistry – Automatic Chemical Makeup

Previous blogs have revealed a number of ways to measure chemical concentration in a cleaning bath.  It is a logical extension that  process engineers utilize these tools to automate maintaining the proper chemical concentration in their cleaning processes.  Overall, this is a great idea.  However, there are some pitfalls and things that should be taken …